SSG-M2K

Premium Air Cooled Thermal Spray Gun
State-of-the-Art Stabilized Combustion Air-Fuel Technology
Low air consumption
Extra Wide Range of Operating Parameters

SSG-M2K Multi-Fuel Series

SSG-M2K Multi-fuel gun, operates on a mixture of air with propane, propylene or natural gas Premium coating quality Streamlined, simple, and rugged design Improved nozzle cooling Axial powder injection Designed for spraying both cermets and metals Three nozzle configurations for carbides and metals 2300-2600 ft/sec (700-800 m/sec) particle velocity Efficient air cooling at 100% duty cycle (no water cooling needed) Up to 50 pounds per hour (22.7 kg/hr) spray rate of carbides Up to 45 pounds per hour (20.4 kg/hr) spray rate of metals Non-clogging nozzles Low consumption of spare parts Insensitive to operator error

The M2K represents the newest generation of SC-HVAF thermal spray guns. The gun operates with LPG gases, as well as with natural gas. The air cooled M2K gun sprays the same powder materials as its predecessor M2 but with better deposition efficiencies and coating quality. Improved nozzle and combustion chamber cooling significantly prolongs the life of these important components. The M2K consumes 70% less air than the M2 model. The gun features an extra wide range of fuel-to-air operating parameters, which allows for fine tuning of jet temperature to effectively accommodate powders with different physical properties.

SSG-M2

High Performance Air Cooled Thermal Spray Gun
State-of-the-Art Stabilized Combustion Air-Fuel Technology
Optional Hydrogen Injection
Mach 2 Particle Velocities

SSG-M2 Gaseous Fuel Single Nozzle Series

SSG-M2 Operates on mixture of air with propane, propylene or natural gas Premium coating quality Streamlined, simple, and rugged design Axial powder injection Designed for spraying both cermets and metals 2300-2600 ft/sec (700-800 m/sec) particle velocity Efficient air cooling at 100% duty cycle (no water cooling needed) Up to 50 pounds per hour (22.7 kg/hr) spray rate of carbides Up to 45 pounds per hour (20.4 kg/hr) spray rate of metals Instant start/stop operation Non-clogging nozzles Three nozzle configurations for carbides and metals Low consumption of spare parts Insensitive to operator error Light-weight at 4.2 lb (1.9 kg) Optional hydrogen injection improves coating quality and deposition efficiency

The SSG-M2 effectively sprays cermets, metals and metal alloys, including self-fluxing alloys. It works on a mixture of air with propane, propylene or natural gas. Efficient air cooling eliminates the need for a chilled water supply. The gun can work non-stop for hours without nozzle clogging. The nozzles differ by length. The longest nozzle is used for spraying cermets, while two shorter ones are used for spraying metallic powders. An optional smaller diameter, lowered thrust nozzle is available for manual spraying of cermets. The gun features optional hydrogen injection that boosts the deposition efficiency by 15-20%, and further improves coating quality. The streamlined design simplifies gun use with robotic systems. The powder stream is very narrow, but it can be adjusted by changing the powder injector to correspond to the desired spray spot.

SSTEK Control Console

Universal SC-HVAF Control Console
ATEX compliant
Touch Screen Control

SSTEK Series

SSTEK Precise control of operating parameters Touch screen operator interface Large recipe storage Real time monitoring of process variables Timers for tracking system operation Modular hardware design Highly mobile (can be used on site) Robust and reliable Compliant with ATEX safety directives Optional data acquisition module with software

SSTEK Control System controls and monitors the SC-HVAF process, utilizing the full power of modern intelligent industrial control components. A PLC automatically sequences all functions required to start/stop the gun and accurately maintain preset operating parameters. The program shuts down the system if it becomes unable to maintain preset parameters or abnormal situations occur. A modular hardware design simplifies system maintenance. The system features an advanced touch screen user interface and user-friendly window-based screens for ease of operation and system monitoring. Designed in accordance with ATEX safety directives, the SSTEK Control System features separate gas and electrical compartments with air purging in the gas distribution cabinet.

SSP-100/SSP-50

Pulse-free Powder Feeder
No wearing Seals
Closed Loop Feed Rate Control
Digital Read out

SSP-100 / SSP-50 Series

SSP-100 Consistent pulse-free feeding of all thermal spray powders No wearing seals Large canister capacity 610 cubic inches (10 L), 300 cubic inches (5 L) – optional (SST-50) Closed loop precise feed rate control Feed rates 0 - 100 lb/hr (45 kg/hr) Canister pressure up to 500 psi (34 Bar) Local control and remote control interface Precise digital read out Heat blanket with on/off control Robust and reliable Clean in place design

The SSP-100/ SSP-50 is a heavy duty, high capacity powder feeder that was designed specifically to accommodate the high spray rates of the SC-HVAF spray guns; however it is fully compatible with all other thermal spray processes such as plasma spraying, HVOF, cold spray, and other industrial applications. The feeder features a very high reliability as it does not have wearing seals. It provides pulse-free feeding of all thermal spray powders.